Many bobblehead lovers are curious regarding how custom bobbleheads is created and why it always takes weeks to help make one. At the advanced level, there are four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both the preparation work and final shipping. Just before into specifics of each step, it is actually worth mentioning that this process described is made for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This method needs a mastery of hand sculpting skills. It is usually carried out by skillful artists, who typically have numerous years of experience doing hand sculpting based upon provided photos or reference objects. It may take 4 to 5 hours for a very experienced artist to sculpt a 7-inch bobblehead, while for the less experienced artist it could take over a couple of days. As soon as the initial sculpting is finished, the customer will have the opportunity to analyze its photos. Making changes is comparatively easy and quick at this stage. On the other hand, it will be more costly to request a big change at a later stage as the whole sculpture needs to be rebuilt. Therefore, a consumer should glance at the initial sculpture carefully when the bobblehead maker is seeking comments. In case you are unsure, you must ask for more photos or demand clarification. By doing that, you might take more time upfront, but furthermore you will minimize your opportunity of needing to get the bobblehead reworked later and getting to pay for more. Also, the customer should know which a custom bobblehead doll is produced depending on submitted photos instead of a live person. Therefore, the expectation needs to be set properly about the resemblance and facial expression of the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure through which the initial sculpture from your previous process will be used as basics to construct the profile and curvatures of any bobblehead’s body and head. First, a semi-liquid silicone gel will probably be used on the surface of the initial sculpture. A soft silicone coating which takes the form of the custom sports bobbleheads will be formed once the gel dries. Then, a plaster coating will likely be applied on the outside in the silicone coating. The plaster coating will become a hardened cast following the drying process. Subsequently, the initial sculpture will be removed from the silicone coating. Right after the preparation effort is done, melted resin will likely be injected to the emptied silicone coating to create the bobblehead. Because the silicone coating is soft, the plaster cast wrapping the silicone coat will act to maintain the resin in the desired shape before it really is solidified. After the resin becomes solid, it will likely be taken out by opening the plaster and peeling off of the silicone coating. Presently, a raw bobblehead doll has been given.
3. Polishing (one to three working days)
A raw bobblehead is just not willing to be painted. It provides grease on its surface which needs to be removed, and rough surfaces that need to be ground smooth. Neglecting the polishing process will lead to poor painting down the road. Polishing a bobblehead doll also takes a decent degree of craftsmanship. Because its shape and curvature are different from a to a different one, this process still cannot be standardized and automated. As well as taking off the grease and smoothing the top, refining the raw bobblehead details manually may be necessary. Due to tolerances stemming in the molding process, deviation through the initial sculpting is unavoidable. The sculpting artist often should fine-tune the raw bobblehead after the initial polishing, and that process should be reiterated. When it is determined that the defects cannot be fixed, the entire raw bobblehead needs to be scrapped.
4. Painting (one to three working days)
Painting is not as easy as it looks to be. Step one is to blend base colors to produce colors the consumers desire. The quality of the blended colors is vital, as it possesses a large effect on the aesthetic part of the bobblehead. Also, because every bobblehead might have its unique colors, simply making the required colors with good quality for wedding cake toppers can be very time-consuming. Secondly, painting is done using the painting brush manually, due to the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on their own clothing. In these instances, the painting artists will be required to alternate different painting brushes on those tiny areas, that is a demanding task. Once paints are put on a bobblehead doll for both its head and body, it might be assembled by using a spring with glue for both ends. Obviously, while using spring is the reason why the bobblehead doll bobble.
Hopefully, presently, whoever finishes reading these has had a much better understanding of the fundamental procedure of setting up a custom bobblehead doll. With a better idea of the method, a consumer can better plan her or his next acquisition of a custom bobblehead doll.